Verified Material Grade
SS 304 or SS 316 and SS 316L on shell, plates, cups and screens, backed by mill test certificates issued in your company name.
Mecha Engineering Pvt. Ltd. builds stainless steel horizontal plate sparkler filter presses at its Saharanpur works and supplies them to pharmaceutical, chemical, distillery, edible oil, cosmetic and food processing units across India and export markets. Plate sizes from 8 inch to 33 inch, standard, zero hold-up and GMP models, sized to your filtration area rather than sold as a fixed unit.
Almost every liquid processing line ends at the same problem: the batch is made, but it is not clear. A sparkler filter press solves that in one closed, leak-proof pass. Unfiltered liquid is pumped through a stack of horizontal plates, fine solids are held on the filter media, and only bright filtrate leaves through the central channel.
Mecha Engineering Pvt. Ltd. is a sparkler filter press manufacturer in India, building each unit at its own works at Saharanpur, Uttar Pradesh. We start from your liquid, its viscosity, its solid load and the clarity your buyer specifies, then fix the plate diameter, the number of plates, the filter media and the pump around it. Plate machining, shell rolling, polishing and the water trial all stay under one roof and one engineering team.
These are the points buyers check before releasing a purchase order, so we put them in writing rather than in a brochure line.
SS 304 or SS 316 and SS 316L on shell, plates, cups and screens, backed by mill test certificates issued in your company name.
Water run, pressure hold and leak test at our Saharanpur shop. Send your liquid sample and we run a clarity trial before the machine leaves.
Positioning, piping tie-in, pump wiring, commissioning and operator training, plus spares and direct access to the engineering team afterwards.
You buy from the fabricator, not a trading house. No dealer margin, and any design change is quoted against actual material and labour.
Every feature below exists to protect one of two things: the clarity of your filtrate, or the product you would otherwise lose in the machine.
Horizontal filter plates with quality media, perforated screens and interlocking cups hold back fine solids and pass only clear liquid. With filter aid, particles down to about 1 micron are retained, which is what pharma and chemical work demands.
Shell, dish end, plates and cartridge assembly are built in SS 304, SS 316 or SS 316L for corrosion resistance and hygiene. The machine stands up to acidic syrups, solvents and hot liquids instead of pitting after one season.
Because plates sit horizontally, the cake does not slip off when the pump stops. Thickness stays even across the stack, so recovery per cycle is higher and the cake lifts out cleanly at changeover.
The unit drains well and keeps product loss low, and a zero hold-up or reverse flow cartridge is available where minimum residue matters. On a high value batch that difference is recovered in the first few cycles.
Pump, piping and filter are mounted on one SS clad base with castors, so the unit rolls between rooms. The bolted top cover opens for a full plate-by-plate clean, which cuts downtime during product changeover.
Quality gaskets and a fully enclosed assembly prevent leaks, fumes and evaporation, which keeps the product clean and the workplace safe. Flameproof fittings are available for solvent duty.
Pick the model that matches your liquid and batch size, or send your process sheet and we will tell you which of these fits.
The workhorse horizontal plate filter. SS shell with bolted top cover, disc type plates, perforated screens and interlocking cups, mounted with pump and piping on a castor base.
Reverse flow cartridge that clears residual liquid from the shell at the end of the cycle. Built for expensive batches where even a few litres left behind is a real loss.
All contact parts SS 316 or SS 316L, non-contact SS 304, mirror polished surfaces, sanitary fittings and a documentation set suited to a pharma or export audit.
Steam or hot water jacket on the shell so viscous liquids stay at temperature through the cycle. Standard on honey, ghee, wax, edible oil and thick syrup lines.
Flameproof motor and starter, earthing bosses and solvent resistant gaskets for ethanol, IPA, hexane and other flammable filtrations in extraction halls.
8 inch and 14 inch units for laboratories, pilot plants and small batch producers who need the same filtration result on a few hundred litres a day.
Standard build for a horizontal plate sparkler filter. Every line below is changed to order, so treat this as the starting point for your enquiry rather than a fixed model list.
| Parameter | Standard offering | Options on request |
|---|---|---|
| Plate Diameter | 8, 14, 18, 24 and 33 inch | Intermediate sizes and special cartridges to drawing |
| Number of Plates | 4 to 20 plates per cartridge | Up to 33 plates, extended shell height |
| Material of Construction | SS 304 shell, plates, cups and screens | SS 316 or SS 316L contact parts, MS shell for utility duty |
| Design Type | Standard horizontal plate sparkler filter | Zero hold-up or reverse flow cartridge, GMP model |
| Surface Finish | Matt finish outside, smooth internal surfaces | 180 or 220 grit mirror polish on all contact parts |
| Filter Media | Filter paper or filter cloth on perforated screens | SS wire mesh, cellulose pads, PP or synthetic media |
| Working Pressure | Up to 3 kg per sq cm | Higher rating with certified pressure vessel design |
| Sealing | Neoprene or nitrile gasket with tightening ring nuts | PTFE, silicone or EPDM gasket for solvent and pharma duty |
| Feed Pump | SS centrifugal pump with flexible coupling | Gear, lobe, roto or diaphragm pump to suit viscosity |
| Motor | 0.5 HP to 5 HP TEFC motor, 415 V, 3 phase | Flameproof motor and starter, VFD speed control |
| Standard Fittings | Air vent, pressure gauge, inlet and outlet connection, drain | Scavenger line, sight glass, jacketed shell, sampling valve |
| Mounting | SS clad base frame on castor wheels | Fixed base plate, floor anchored skid |
| Documentation | GA drawing, MOC certificate, test report, manual | DQ, IQ, OQ protocols, weld map, polish and pressure records |
Specifications vary by model and application. Send your liquid, batch quantity and viscosity and we will fill this sheet in against your process.
Throughput depends on viscosity, solid load and media, so the figures below are indicative. This is the shortlist we work through with a buyer on the first call.
| Plate size | Typical plates | Indicative output | Typical application |
|---|---|---|---|
| 8 inch (200 mm) | 4 to 12 | Around 100 to 500 litres per hour | Laboratory, pilot and R and D batches |
| 14 inch (350 mm) | 4 to 16 | Around 500 to 2,000 litres per hour | Ayurvedic syrup, cosmetic and small pharma lines |
| 18 inch (450 mm) | 6 to 20 | Around 2,000 to 4,000 litres per hour | API, formulation, beverage and speciality chemical plants |
| 24 inch (600 mm) | 8 to 24 | Around 4,000 to 8,000 litres per hour | Distilleries, sugar syrup and edible oil refiners |
| 33 inch (840 mm) | 10 to 33 | Around 8,000 to 20,000 litres per hour | Bulk chemical, distillery and large oil refineries |
| Zero hold-up build | Any of the above | Same as base model | High value API, herbal extract and essential oil batches |
| Jacketed build | Any of the above | Depends on temperature held | Honey, ghee, wax and thick syrup processors |
Not sure which row you belong to? Share the liquid name, the litres you filter per shift and its viscosity and we will confirm the plate size along with a cycle time estimate.
Six stages from cloudy feed to clear filtrate. Your operator sees the same sequence on every batch, which is what keeps the output consistent.
Filter media is laid on the perforated screens, plates and interlocking cups are stacked in order and the top cover is bolted down against the gasket.
The pump sends unfiltered liquid into the central channel from the bottom of the shell. The air vent on top is opened until the machine fills, then closed.
Suspended solids are held on the media resting on each plate. Clear filtrate passes through the peripheral holes into the tank and out at the outlet.
The inlet pressure gauge rises as the cake builds. When it reaches the set limit, the cycle has reached its holding capacity and the feed is stopped.
Compressed air or the scavenger line clears the liquid left in the shell. On a zero hold-up unit, reverse flow recovers the residual batch almost completely.
The cover is opened, plates are lifted out, cake is scraped off and the media is cleaned or replaced. The shell is washed down and the press is ready for the next batch.
Our sparkler filter press is used wherever a clear, particle free liquid is needed.
Injectable solutions, oral liquids, syrups, intermediates and solvent filtration. GMP units ask for SS 316 contact parts, mirror polish and IQ or OQ documentation.
Kwath, asava, syrups and hydro-alcoholic extracts coming off an extractor, where the filtrate has to be bright before concentration or bottling.
Dyes, intermediates, resins, varnishes and inks where a closed, leak-proof assembly and solvent resistant gaskets are non-negotiable.
Alcoholic liquor, sugar syrup, juice and soft drink lines, where polishing filtration decides how the product looks on the shelf.
Refined oil polishing, ghee clarification and honey filtration on jacketed units that keep the product warm and flowing through the full cycle.
Personal care liquids, attars and aromatic oils, plus small batch producers who cannot afford product hold-up inside the machine.
Machines leave our Saharanpur works fully assembled on their own castor base and reach every state in the country. These are the manufacturing hubs we ship to most often.
Your state not listed? The pages above are simply the regions we are asked about most. Supply, installation and after-sales service cover every state and union territory in India, and export orders are packed sea worthy with the documentation set your destination country needs.
Straight answers to what buyers ask before and after a site visit.
A sparkler filter press is a horizontal plate filter that separates fine solids from a liquid under pressure. Unfiltered liquid is pumped into the central channel of the cartridge, the filter media resting on each plate holds back the particles, and clear filtrate passes out through the peripheral holes into the shell and away at the outlet. Because the shell wall never touches the unfiltered liquid, it stays clean through the cycle.
Pharmaceutical and API plants, ayurvedic and herbal extract units, chemical and dye works, distilleries and beverage lines, edible oil, ghee and honey processors, cosmetic and perfume makers, and paint, resin and ink manufacturers. Anywhere a clear, particle free liquid is required, this is the standard machine for the job.
Standard plate diameters are 8, 14, 18, 24 and 33 inch, with 4 to 33 plates depending on the model and shell height. Indicative output runs from around 100 litres per hour on a small 8 inch pilot unit to roughly 20,000 litres per hour on a fully loaded 33 inch machine. Actual throughput depends on your liquid viscosity, solid load and media, so share the litres you filter per shift and we work backwards to the plate size.
The standard build uses SS 304 for the shell, plates, perforated screens and interlocking cups. SS 316 and SS 316L are used where the liquid is corrosive or a pharma audit requires it, and a common GMP arrangement is SS 316 on all contact parts with SS 304 on non-contact parts. Mill test certificates are issued in your company name and handed over with the machine.
A zero hold-up or reverse flow model uses a modified cartridge and piping so almost no liquid is left inside the unit when filtration ends. A standard machine retains some liquid in the shell, which is acceptable for water based and low cost liquids. For high value pharma, herbal extract, essential oil and API batches, the product left behind costs more than the price difference, so the zero hold-up build pays for itself.
Filter paper suits fine polishing, filter cloth handles heavier solid loads, and SS wire mesh, cellulose pads or PP media are used where the liquid or the cleaning cycle demands it. Media is changed when the inlet pressure gauge reaches its set limit, which is the signal that the cake has filled the plate. Filter aid such as hyflow or activated carbon is added upstream when you want a sparkling finish.
Yes, with a jacketed shell. Steam or hot water in the jacket keeps the liquid at working temperature so it does not thicken and choke the media midway through the cycle. This is the normal build for honey, ghee, wax, thick syrup and edible oil duty, usually paired with a gear or lobe pump rather than a centrifugal one.
Yes. Solvent duty machines are supplied with a flameproof motor and starter, earthing bosses and solvent resistant gaskets in PTFE, silicone or EPDM, for ethanol, IPA, hexane, ethyl acetate and similar liquids in extraction halls and API plants.
Positioning, piping tie-in, pump and panel wiring, water trial, the first product batch and operator training are part of the supply scope. Gaskets, interlocking cups, perforated screens and filter media are held in stock and ship the same week you ask for them.
Standard handover covers the general arrangement drawing, material of construction certificates, hydro and pressure test reports, weld and polish records, the operating and maintenance manual and a spare parts list. DQ, IQ and OQ protocols, along with a validation document set, are prepared on request for GMP and export buyers.
Standard 8 to 18 inch units ship in 2 to 4 weeks from order confirmation. Larger 24 and 33 inch machines, jacketed shells and flameproof builds take 5 to 6 weeks. Machines leave our Saharanpur works fully assembled on their own castor base, crated and lashed, so nothing has to be rebuilt on arrival.
Yes. We supply across every Indian state and to export markets, with sea worthy packing, export documentation and a specification set prepared to the destination country's requirement.
Share the liquid, the throughput you need and the clarity your buyer specifies. Our Saharanpur engineering team returns a specification sheet, model recommendation and price so you can compare on paper rather than on promises.