Sparkler Filter Press Manufacturer in Uttarakhand

Mecha Engineering Pvt. Ltd. designs and fabricates sparkler filter presses at its own works at Village Meharbani on Behat Road, Saharanpur, Uttar Pradesh, and supplies them across Uttarakhand. The company was set up in 2022 and serves pharmaceutical, ayurvedic, chemical, distillery, food and cosmetic units in Uttarakhand, the rest of India and export markets.

Unfiltered liquid is pumped under positive pressure into the central channel of the cartridge from the bottom of the shell. Suspended particles are held on the filter media resting on each horizontal plate, while clear filtrate passes out through the peripheral holes into the tank and leaves at the bottom outlet. Because the shell wall never contacts the unfiltered liquid, it stays clean through the cycle.

Standard plate diameters are 8, 14, 18, 24 and 33 inch, with 4 to 33 plates depending on the model and the shell height. Indicative output runs from around 100 litres per hour on a small 8 inch pilot unit to roughly 20,000 litres per hour on a fully loaded 33 inch machine. Actual throughput depends on your liquid viscosity, solid load and media, so tell us the litres you filter per shift and we work backwards to the plate size.

A standard sparkler filter leaves some liquid inside the shell at the end of the cycle, which is acceptable for water based and low cost liquids. A zero hold-up or reverse flow model uses a modified cartridge and piping to push that residual liquid out, so recovery is close to complete. Pharmaceutical, herbal extract, essential oil and API buyers usually choose the zero hold-up build because the product left behind costs more than the price difference.

The standard build uses SS 304 for the shell, plates, screens and interlocking cups. SS 316 and SS 316L are used where the liquid is corrosive or where a pharma audit requires it, and a common GMP arrangement is SS 316 on all contact parts with SS 304 on non-contact parts. Mill test certificates for every plate and pipe are issued in your company name and handed over with the machine along with the GA drawing and test report.

Yes, with a jacketed shell. Steam or hot water in the jacket keeps the liquid at working temperature so it does not thicken and choke the media midway through the cycle. This is the normal build for ghee and honey processors, ayurvedic syrup lines in Haridwar and thick syrup duty across Uttarakhand, usually paired with a gear or lobe pump rather than a centrifugal one.

Filter paper suits fine polishing, filter cloth handles heavier solid loads, and SS wire mesh, cellulose pads or PP media are used where the liquid or the cleaning cycle demands it. Media is changed when the inlet pressure gauge reaches the set limit, which is the signal that the cake has filled the plate. Filter aid such as hyflow or activated carbon is added upstream when you want a sparkling finish.

Positioning, piping tie-in, pump and panel wiring, water trial, first product batch and operator training at your Uttarakhand site are part of the supply scope. Because dispatch is from Saharanpur, an engineer usually reaches a Haridwar, Roorkee or Dehradun site the same day, which keeps commissioning short.

Standard handover covers the general arrangement drawing, material of construction certificates, hydro and pressure test reports, weld and polish records, the operating and maintenance manual and a spare parts list. DQ, IQ and OQ protocols, along with a validation document set, are prepared on request for GMP and export buyers.

Standard 8 to 18 inch units ship in 2 to 4 weeks from order confirmation. Larger 24 and 33 inch machines, jacketed shells and flameproof builds take 5 to 6 weeks. Freight to Uttarakhand is short and quoted at actual cost. Haridwar, Roorkee and Dehradun are a same day run from Saharanpur and the Kumaon estates are next day, and because the machine ships on its own castor base, unloading and positioning at your site are straightforward.

Call +91-9084351006 or +91-7500378000, send a WhatsApp message, or email info@mechaengg.com with four details: the liquid you are filtering, the litres per hour or per shift you need, its viscosity and temperature, and whether you need a standard or zero hold-up model. A specification sheet and price come back within one working day.