Verified Material Grade
SS 304 or SS 316 and SS 316L on all product contact surfaces, backed by mill test certificates issued in your company name.
Herbal Extraction Plant Manufacturer in Uttar Pradesh
Mecha Engineering fabricates stainless steel herbal extraction plants at its Saharanpur works and installs them at ayurvedic, nutraceutical, mentha and food processing units across Uttar Pradesh. Vessels from 100 litres to 10,000 litres, manual to PLC controlled, built to the recipe you actually run.
- SS 304 and SS 316 build
- 100 L to 10,000 L per vessel
- In-house design and fabrication
- PLC and HMI option
- Site installation across UP
100 LSmallest pilot vessel
10 kLLargest single extractor
4 to 12Weeks delivery in UP
75Districts served
Herbal Extraction Plant in Uttar Pradesh
Uttar Pradesh runs three very different herbal processing economies at the same time. The mentha belt around Barabanki, Chandausi, Sambhal, Rampur and Bareilly handles mint biomass by the truckload. Kannauj distils attar and essential oils the way it has for generations. Lucknow, Kanpur, Prayagraj and Varanasi supply ayurvedic formulations, while Noida, Greater Noida and Ghaziabad feed nutraceutical, cosmetic and export contract manufacturing.
One catalogue extractor cannot serve all four. As a herbal extraction plant manufacturer in Uttar Pradesh, Mecha Engineering starts from the material you feed, the solvent you are allowed to use and the yield your buyer audits, then sizes the vessel, jacket, condenser and filtration around that. Fabrication happens at our own Saharanpur works, so drawings, welding, polishing and trials stay under one roof and one engineering team.
- Short travel to site. Saharanpur to Moradabad, Lucknow, Kanpur or Noida is a same day dispatch, which keeps freight and erection cost low.
- Engineers who visit. Commissioning, trial batches and operator training happen on your floor, not over a phone call.
- Audit ready paperwork. MOC certificates, GA drawings, weld and polish records and IQ or OQ documents go with the plant.
- Spares held in stock. Gaskets, mesh baskets, seals and sight glasses ship the same week you ask.
What you get with every plant
Four Commitments Behind Each Uttar Pradesh Installation
These are the points UP buyers check before releasing a purchase order, so we put them in writing rather than in a brochure line.
Trial Before Dispatch
Water run, vacuum hold and leak test at our Saharanpur shop. Send your herb sample and we run a yield trial before the plant leaves.
Installation by Our Team
Erection, piping tie-in, utility connection, commissioning and operator training at your UP site, covered in the supply scope.
Direct Manufacturer Pricing
You buy from the fabricator, not a trading house. No dealer margin, and any design change is quoted against actual material and labour.
Build features
Features of Mecha Engineering Herbal Extraction Plants:
Every feature below exists to protect one of two things: the actives in your herb, or the hours your operator spends on a batch.
01
Controlled Temperature Extraction
Limpet coil or dimple jacket with steam, thermic fluid or electric heating, plus a PT100 sensor in the liquid. Heat sensitive actives hold their profile instead of degrading at the vessel wall.
02
Yield Repeatable Across Batches
Fixed solvent to solid ratio, timed soak and controlled agitation give the same extract strength from the first batch to the hundredth, which is what a standardised extract buyer pays for.
03
Fast Charging and Discharge
Top manhole for charging, removable SS mesh basket for spent marc and a bottom flush outlet. Turnaround between batches drops instead of holding the line up.
04
Solvent Recovery Built-In
Shell and tube condenser with receiver and vapour line sized for your solvent. Ethanol and hexane come back into the cycle rather than going up a vent.
05
Insulated and Cleanable
Mineral wool insulation under an SS 304 cladding sheet cuts steam consumption. Internal 220 grit mirror finish and a CIP spray ball make changeover between herbs practical.
06
Manual to Fully Automatic
Start with hand valves and a local panel, or take PLC control with HMI recipe storage, batch logging and audit trail when your export buyer asks for it.
Systems we supply
Extraction Plant Range for Uttar Pradesh Processors:
Pick the line that matches your material, or send your process sheet and we will tell you which of these fits.
Multifunctional Herbal Extractor
The workhorse for ayurvedic and nutraceutical units. Handles decoction, percolation, reflux and hydro-alcoholic extraction in the same vessel with a condenser and oil separator.
Curcumin Extraction Plant
Solvent circulation and vacuum concentration sized for turmeric oleoresin and curcuminoid recovery, with crystalliser and dryer tie-in available.
Shilajit Extraction Plant
Low temperature water extraction with multi-stage filtration and vacuum concentration so fulvic acid content survives the process.
Rotary Extractor
Rotating drum with internal baffles for better solvent contact on light, fluffy material such as flowers, leaves and tea. Lower solvent volume for the same yield.
Solvent Extraction Plant
Battery of extractors with counter-current flow, ethanol or hexane circulation, solvent recovery column and safety fittings for flammable duty.
Essential Oil and Mentha Distillation Unit
Steam distillation vessel with gooseneck, condenser and Florentine oil separator. Built for mint, lemongrass, citronella, rose and khus loads.
Technical data
Herbal Extraction Plant Specifications:
Standard build for a multifunctional extractor. Every line below is changed to order, so treat this as the starting point for your enquiry rather than a fixed model list.
| Parameter | Standard offering | Options on request |
|---|---|---|
| Vessel Capacity | 100, 250, 500, 1000, 2000, 3000 and 5000 litres | Up to 10,000 litres, and multi-vessel batteries |
| Material of Construction | SS 304 shell, SS 304 contact parts | SS 316 or SS 316L contact parts, MS jacket to reduce cost |
| Internal Finish | 220 grit mirror polish, around 0.4 micron Ra | Electropolished finish for pharma duty |
| Heating Arrangement | Limpet coil jacket, steam at up to 3 kg per sq cm | Dimple jacket, thermic fluid, or electric heaters |
| Operating Temperature | Ambient to 120 degrees Celsius | Up to 150 degrees Celsius with thermic fluid |
| Design Pressure | Full vacuum on shell, atmospheric on inside | Pressure vessel design and third party certification |
| Agitation | Anchor or turbine stirrer, geared motor, top entry | Bottom entry magnetic drive, VFD speed control |
| Filtration | Removable SS mesh basket with bottom strainer | Cartridge, bag or sparkler filter, plate and frame press |
| Solvent Compatibility | Water, ethanol, hydro-alcoholic mixes | Hexane, IPA, methanol, ethyl acetate with flameproof fittings |
| Condenser and Recovery | Shell and tube condenser with SS receiver | Chilled water condenser, vent condenser, oil separator |
| Insulation and Cladding | 50 mm mineral wool under SS 304 cladding | Higher thickness for thermic fluid service |
| Control System | Local panel with temperature indicator and timer | PLC with HMI, recipe storage, batch report, SCADA link |
| Documentation | GA drawing, MOC certificate, test report, manual | DQ, IQ, OQ protocols, weld map, polish and pressure records |
Scroll the table sideways on a mobile screen. Send your herb, batch size and solvent and we will fill this sheet in against your process.
Choosing a method
Which Extraction Method Fits your Uttar Pradesh Material?
The method decides the vessel, not the other way around. This is the shortlist we work through with a UP buyer on the first call.
| Method | Solvent or medium | Best suited to | Typical UP application |
|---|---|---|---|
| Decoction and Water Extraction | Hot water | Polysaccharides, tannins, water soluble actives | Ayurvedic kwath and syrup units in Lucknow and Varanasi |
| Hydro-Alcoholic Percolation | Ethanol and water blend | Flavonoids, alkaloids, standardised extracts | Nutraceutical and export units in Noida and Ghaziabad |
| Reflux Extraction | Ethanol under condenser | Higher recovery from dense roots and barks | Ashwagandha, safed musli and root processors |
| Solvent Extraction | Hexane, ethyl acetate, ethanol | Oleoresins, curcuminoids, seed oils | Turmeric and spice oleoresin plants in Kanpur and Bareilly |
| Steam Distillation | Steam only, no solvent | Volatile essential oils and aromatic waters | Mentha in Barabanki and Chandausi, attar in Kannauj |
| Counter-Current or Rotary | Ethanol or water, staged | High yield with lower solvent consumption | Large volume contract extraction units |
| Vacuum Concentration | Downstream of any method | Heat sensitive actives, thick extracts | Shilajit, herbal syrups and soft extract lines |
Not sure which row you belong to? Share the herb name and the part used and we will confirm the method along with an indicative yield range.
How the plant runs
The Extraction Cycle, Step by Step
Six stages from raw herb to finished extract. Your operator sees the same sequence on every batch, which is what keeps the output consistent.
01
Raw Material Preparation
Herb is cleaned, dried to the target moisture and cut or coarsely milled so the solvent can reach the cell wall.
02
Charging the Extractor
Material goes into the mesh basket through the top manhole, then measured solvent is added to the set solid to solvent ratio.
03
Extraction Under Control
Jacket heating brings the batch to the set temperature. Agitation and soak time run to the recipe, with reflux where the solvent is volatile.
04
Separation of The Extract
Liquid extract is drained through the bottom strainer and filtered. Spent marc is lifted out with the basket for disposal or a second pass.
05
Concentration and Solvent Recovery
The extract is concentrated under vacuum. Condensed solvent collects in the receiver and returns to the next batch.
06
Collection and Packing
Output is drawn off as liquid, soft or semi-solid extract, or sent forward to a spray or vacuum dryer for a free flowing powder.
Where these plants are used
Application Areas of Herbal Extraction Plants:
Ayurvedic and Pharma Manufacturing
Kwath, ghrita, asava and standardised extract lines. AYUSH and GMP units ask for SS 316 contact parts and IQ or OQ documentation.
Nutraceutical and Supplement Units
Capsule, tablet and gummy makers needing consistent marker compound levels batch after batch, usually with PLC batch logging.
Mentha and Essential Oil Processors
Steam distillation units handling mint, lemongrass, citronella and khus, sized for seasonal biomass volumes and field boiler steam.
Attar, Perfumery and Cosmetics
Small batch aromatic extraction with careful temperature control, plus separators for oil and hydrosol recovery.
Food, Spice and Beverage Plants
Oleoresin, natural colour, tea and coffee extract lines where food grade construction and CIP cleaning are non-negotiable.
Contract Manufacturers and Exporters
Multi-product units that switch herbs weekly, so they buy for quick changeover, recipe storage and third party audit readiness.
Supply and service network
Our Herbal Extraction Plant Network Across Uttar Pradesh
Dispatch and site service run out of Saharanpur to all 40+ districts. These are the locations we work in most often.
- Saharanpur
- Lucknow
- Kanpur
- Noida
- Greater Noida
- Ghaziabad
- Meerut
- Muzaffarnagar
- Agra
- Varanasi
- Prayagraj
- Gorakhpur
- Bareilly
- Moradabad
- Aligarh
- Mathura
- Barabanki
- Sambhal
- Chandausi
- Rampur
- Kannauj
- Jhansi
- Ayodhya
- Firozabad
- Etawah
- Sitapur
- Hardoi
- Unnao
- Raebareli
- Azamgarh
- Basti
- Deoria
- Mirzapur
- Bijnor
- Shahjahanpur
- Pilibhit
- Amroha
- Hapur
- Bulandshahr
- Banda
- Jaunpur
- Ghazipur
- Sultanpur
- Fatehpur
- Lakhimpur Kheri
District not on the list? The list is only where we have installed most recently. Site visits, erection and after-sales service cover every district in Uttar Pradesh, plus neighbouring Uttarakhand, Haryana, Delhi NCR, Punjab, Rajasthan, Bihar and Madhya Pradesh.
Questions we are asked
Herbal Extraction Plants in Uttar Pradesh: FAQs
Straight answers to what UP buyers ask before and after a site visit.
Who manufactures herbal extraction plants in Uttar Pradesh?
Mecha Engineering Pvt. Ltd. designs and fabricates herbal extraction plants at its own works at Village Meharbani on Behat Road, Saharanpur, Uttar Pradesh. The company was set up in 2022 and supplies extraction, blending, drying and process equipment to pharmaceutical, ayurvedic, nutraceutical, food and cosmetic units across Uttar Pradesh, the rest of India and export markets.
What capacity range can you supply for a UP plant?
Single vessels run from 100 litres for pilot and R and D work up to 10,000 litres for commercial lines. Multi-vessel batteries are built where counter-current extraction or continuous operation is needed. Tell us the daily herb quantity you want to process and we work backwards to the vessel size and the number of batches per shift.
Which material grade do you use, and can I get certificates?
The standard build uses SS 304 for the shell and product contact parts. SS 316 and SS 316L are used where the solvent or the herb is corrosive, or where a pharma audit requires it. Mill test certificates for every plate and pipe are issued in your company name and handed over with the plant along with the GA drawing and test report.
Can the same plant handle mentha oil and essential oil distillation?
A multifunctional extractor fitted with a gooseneck, condenser and Florentine separator handles steam distillation of mint, lemongrass, citronella, rose and khus. If distillation is your main activity rather than a side operation, a dedicated steam distillation unit is more economical, and that is what most Barabanki, Chandausi and Kannauj units order.
Do you supply curcumin and shilajit extraction lines separately?
Yes. The curcumin line is built around solvent circulation and vacuum concentration for turmeric oleoresin and curcuminoid recovery. The shilajit line uses low temperature water extraction with multi-stage filtration so fulvic acid content is protected. Both can be quoted as a standalone plant or as an addition to an existing extraction hall.
Is installation and commissioning included for Uttar Pradesh sites?
Erection, piping tie-in, utility connection, water trial, first herb batch and operator training at your Uttar Pradesh site are part of the supply scope. Because dispatch is from Saharanpur, an engineer usually reaches a site in western or central Uttar Pradesh the same day, which keeps commissioning short.
What documentation is provided for AYUSH, GMP or export audits?
Standard handover covers the general arrangement drawing, material of construction certificates, hydro and vacuum test reports, weld and polish records, the operating and maintenance manual and a spare parts list. DQ, IQ and OQ protocols, along with a validation document set, are prepared on request for GMP and export buyers.
How long does delivery take, and what about freight inside UP?
Standard vessels ship in 4 to 8 weeks from order confirmation. Automated and multi-vessel plants take 10 to 12 weeks. Freight inside Uttar Pradesh is short and quoted at actual cost, and for larger vessels we arrange the trailer, route survey and unloading crane along with the dispatch.
Can you modify an extractor I already have on site?
Yes. Common jobs include adding a condenser and recovery line to a plain vessel, changing a jacket from steam to thermic fluid, replacing an agitator and gearbox, adding a PLC panel to a manual plant, and repolishing an internal surface that has lost its finish. Send photographs and a nameplate reading to start.
How do I get a price for my plant?
Call +91-9084351006 or +91-7500378000, send a WhatsApp message, or email info@mechaengg.com with four details: the herb and the part used, the batch quantity in kilograms, the solvent you intend to use and the form of extract you want at the end. A specification sheet and price come back within one working day.
Talk to the specialist
Get Your Herbal Extraction Plant Quoted This Week
Share the herb, the batch size and the solvent. Our Saharanpur engineering team returns a specification sheet, layout drawing and price so you can compare on paper rather than on promises.