Shilajit Extraction and Purification Plants
Mecha Engineering Pvt. Ltd. builds the Shilajit Extraction Plant in India for the ayurvedic, herbal, and nutraceutical industries. Raw shilajit is a rock resin that carries fulvic acid, humic substances, and minerals, but it also carries rock and plant debris that must be removed. Our plants purify the raw resin with a water based process and gentle, low temperature concentration, so the fulvic acid and minerals are kept intact while contaminants are taken out.
Based in Saharanpur and supplying across India and to export markets, we design and build each shilajit plant around your batch size, target purity, and final form, whether resin or powder. Every plant is supported with installation, commissioning, and operator training.
Whether you are starting a new shilajit line or scaling an existing one, the plant is built for clean, contaminant free output and a high fulvic acid content, batch after batch. Contact Mecha Engineering Pvt. Ltd. for a plant configured to your capacity and final product.
Features of Our Shilajit Extraction Plant
- Multi-Stage Filtration: Removes rock fragments, plant debris, and fine impurities so the purified shilajit reaches a clean, safe grade.
- Low Temperature Processing: Gentle, controlled heating protects fulvic acid and the other bioactive compounds during concentration.
- High Fulvic Acid Retention: The water based process keeps the fulvic acid and mineral content intact while contaminants are taken out.
- Stainless Steel Construction: Built in food grade SS 304 or SS 316 contact parts for hygiene, corrosion resistance, and a long service life.
- Controlled, Repeatable Batches: Temperature and process controls give consistent purity and output from batch to batch.
- Customised Capacity: Configured for your batch size, from small lines to larger commercial production.
How Shilajit is Extracted and Purified?
Shilajit is a rock resin, so the plant purifies and concentrates it rather than extracting it from a plant. The process runs in clear stages:
- Preparation: Raw shilajit is broken up or powdered so it dissolves evenly.
- Dissolving: The raw material is dissolved in purified water, which releases the fulvic acid, minerals, and bioactive compounds and leaves the rock and plant debris behind.
- Filtration: The solution is filtered through multiple stages, which can include fine filtration and ultrafiltration, to remove insoluble impurities.
- Concentration: The clean solution is concentrated by gentle, low temperature evaporation, often under vacuum, to protect the fulvic acid while removing water.
- Drying or finishing: The concentrate is finished into the final form, resin or dried powder, ready for testing and packing.
Shilajit Extraction Plant Specifications
| Process Type | Water based extraction with multi-stage filtration and low temperature concentration |
|---|---|
| Capacity | Customised, kg per batch to commercial scale (please confirm range) |
| Raw Material | Raw shilajit rock resin |
| Material of Construction | SS 304 / SS 316 (product contact parts) |
| Main Sections | Mixing or dissolving tank, filtration unit, vacuum evaporator or concentrator, and drying |
| Heating | Low temperature, steam or hot water, under vacuum to protect fulvic acid |
| Filtration | Multi-stage, with fine filtration or ultrafiltration option |
| Final Form | Purified resin or dried powder |
| Controls | Temperature and process control, automation as required |
| Support | Design, installation, commissioning, and after-sales service |
Specifications vary by plant size and target purity. Contact our team for a configuration and quote based on your raw shilajit and required output.
Applications of Purified Shilajit
Purified shilajit produced on our plants is used across several industries:
- Ayurvedic and herbal products
- Nutraceuticals and dietary supplements
- Resin and powder supplements for health and wellness
- Cosmetic and personal care formulations
We also build related equipment such as the Herbal Extraction Plant, the Curcumin Extraction Plant, and the Vacuum Tray Dryer.
Why Choose Mecha Engineering for Your Shilajit Extraction Plant?
- Built to protect quality: Low temperature processing keeps the fulvic acid and minerals intact.
- Built to your output: Each plant is designed for your batch size, target purity, and final form.
- Turnkey scope: Design, fabrication, installation, and commissioning handled together.
- Quality build: Food grade stainless steel construction for hygiene and a long service life.
- Supplied across India and for export: Competitive pricing with support for domestic and overseas clients.
Frequently Asked Questions About Shilajit Extraction Plant
What is a shilajit extraction plant?
A shilajit extraction plant is a system that purifies raw shilajit rock resin. It dissolves the raw material in water, filters out rock and plant debris, and concentrates the clean solution at low temperature to give a pure shilajit resin or powder.
How is shilajit extracted and purified?
Raw shilajit is dissolved in purified water, filtered through several stages to remove impurities, and then concentrated by gentle low temperature evaporation. The result is a clean product with the fulvic acid and minerals retained.
Why is low temperature processing important?
Fulvic acid and other bioactive compounds in shilajit can degrade under high heat. Low temperature concentration, often under vacuum, protects these compounds and keeps the product potent.
What capacity do you offer?
We build plants from small batch sizes to larger commercial capacity. Share your required output and target purity and we will recommend a configuration.
What fulvic acid content can the plant achieve?
Fulvic acid content depends on the raw material and the number of purification and concentration steps. We design the plant around the content you need, so please share your target.
What material is the plant built from?
Product contact parts are built in food grade SS 304 or SS 316 stainless steel for hygiene, corrosion resistance, and a long service life.
Do you provide installation and after-sales support?
Yes. We handle design, fabrication, installation, commissioning, operator training, and ongoing service.
Do you supply shilajit extraction plants outside India?
Yes. We supply across India and to export markets.